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Lijiang Glass IG line with glas filling can be customized for special requirements

1.Smart,glass washing ,glass pressing, gas filling one-step

2.Customizable

Price

$90,000.00

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Product Details

Product Description

Automatic insulating glass Production Line LJBZ2535

The whole insulating glass production line has 7 parts:
01 transmission segment;
02 Cleaning and drying section;
03 transmission segment;
04 Check the installation section.
05 transmission segment;
06 inflatable section;
07 Transmission segment.
Optional features:
• Step glass with optional edges
• Formed glass
• Automatic argon filling
• Air flotation technology transfer glass
•PLC control system, touch screen interface
• Siemens servo motor is used
• It is suitable for the production of double and triple layers of glass to prevent the glass from being contaminated by the wheel and leaving traces, improving the high quality of IG production.

Second part: the washing and drying section.

In this glass cleaning and drying area, there are three pairs of soft brushes and four pairs of water spray for cleaning and drying the glass. Air knife adopts air floating design, in the stamping and design part, the glass and air knife always maintain the correct and appropriate distance, the front and rear transfer wheel all-directional movement, are active transfer.

No matter how big or small the glass is, it will always ensure the smooth passage of the glass.

Brush shaft and bearing are made of stainless steel, so that the machine cleaning stability, long service time.

The machine adopts sound insulation design to effectively reduce noise pollution.

Part 6: Argon filling section.

All data can be displayed on the touch screen, and suitable gas ratio can be input online. During the gas filling process, the touch screen can visually display the whole gas filling process.

How to display argon filling percentage on the touch screen is an important technology in insulating glass production. When the argon is filling, it shows the process on a screen. When the customer set the data, immediately alarm stop. This will not only save argon gas, but also save processing time.

Advantages & Features

Benefits & Advantages

Siemens PLC control system, touch screen interface, automatically adjust the depth of glue. Servo control system, suitable for the production of step type, three layer type, type IGU, can be produced 2 pieces of IGU at a time, argon filling (optional) minimum and maximum glass size optional. Simple and intelligent operation; The core parts adopt world famous brands to ensure stable operation and long service life. Specially designed for processing reflective glass, Low-E glass, reflective glass, tempered glass and other high quality glass; The glass processing size is large, the maximum can be 3000mm*8000mm glass; Large production capacity, working daily output of 1000 pieces; Can be used for two layers, three layers, gasket and irregular shape glass; The insulating glass is automatically inflated during assembly.

The coating inspection

To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

The pressing box uses the high precision servo motor.

The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.

It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass washing.

The whole washing machine all uses #304 stainless steel materials

The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

Air floating technology - Optional

The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

The first one to use adjustable points to ensure that the platen will never deform.

The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years. 

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