Insulating glass production line for window and doors

1, Pre-washing section
2, Automatic accurate positioning for 3-4 sides  stepped  DGU
3, Air-floating conveyor

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Product Details

1, Loading part

 

To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating  We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

(Nylon and Polyurethane + metal column)

 2, Washing and Drying part

* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

* Materials are stainless steel.  

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

 3,Detecting part

4,  Assembly part

 


Built-in beam lifting structure (double beams)

Convenient for detect and wipe the glass

5  Adjustable Pressing Parts

 

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

that is not good for IGU quality, any glass project can not accept these products

 

For this uneven inescapable issue, here are our solution :

 

  1. we all do the aging treatment , it’s the stress-remove by vibration failure device.

     

  2. The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time. ( same like Bystronic structure )

     

     

    6  Electricity components

    We are using Germany simens/ japan yaskava

     

    Main components list

     

Components

Brand

Remark

Servo motor

Germany Simens

For stepped glass

Servo driver

Germany Simens

For stepped glass

Servo motor

Germany Simens

For transfer

Servo motor

Germany Simens

For press

PLC

Germany Simens


Low voltage component

Germany Simens


Frequency converter

Germany Simens


Switching power supply

Taiwan MW


Optoelectronic switch

Korea Autonics


Pneumatic component

Taiwan Airtac


Pneumatic component

Taiwan Airtac


Touch screen

Taiwan Wenview


Travel switch

Taiwan (TEND)


Relay

Japan Omron


Button and indicator light

French Schneider


 

 

Technical data

 

2000*2500 Max.glass size

 

Normal glass

2000*2500mm

 

Glass with argon gas

2000*2500mm

2500*3500 Max glass size

Normal glass

2500*3500mm

Glass with argon gas

2500*3200mm

Min.glass size

280*450mm

Glass thickness

3-15mm

Insulating glass thickness

50mm(special made for 60mm need special notice)

Glass washing speed

Summer 8-10m/min winter 6-7m/min

Glass conveyor speed:

45m/min

Washing brushes

3 pairs

Water supply:

Water consumption:0.5t/h conductivity:≤50μs/cm6-7

Air supply

Flow: 0.8m/min

Air pressure

≥0.8MPa

Total power

3P380V 50HZ 34KW

Dimension

23500*3500*3700mm

 

                 

 

 

 

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