Tempered Glass Heat Soak Furnace

The Main Technical Performance:

The Heating Soak Test Furnace was designed and manufactured according to European safety performance test standard of toughened glass, energization and electricity stoppage of heater adopt solid state relay; technological parameter and program control use computer memory saving and intelligent control, temperature adjustment mode is automatically accomplished by PLC control system; automatic storage of temperature curve and print test report of every time; there are altogether 3 sets blowers to form forced convection circulation system of hot wind, in addition, fitted with 1 inverter blower used for automatic control of cooling rate of unit which is used for control the cooling system constantly reduce temperature; There are 6 thermocouples on top of the furnace body to monitor the temperature in the furnace. And 20pcs thermocouples used for supervising temperature status of glass surface, 32pcs thermocouples on the computer operation interface display information at right time.


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Product Details

Here is the tempered glass homogeneous furnace’s actual parameter and the configuration. If you have further question, please call us anytime.

1. The Main Technical Standard

1.1 Device Structure: The Furnace one side door is able to open, 1 set of loading machine with wheel for 3.66 meters long glass loading.

1.2 Device Specification

   Device outside dimensionsL4300×W2200×H3300 mm

   Device inside dimensionsL3995×W1200×H2650mm

   Covers an area ofL10000×W4000×H4300mm

1.3 The Glass Production Specification

Homogenous Glass The hugest size: 3660×2100 mm

Glass Thickness Range: 4-19mm

1.4 Product Performance: EN14179-1:2005

1.5 Total Power:164.5KW(Heating power 144KW)

1.6 Voltage: 3 Cabins 380V /60Hz

Technology parameters

1.Device outside dimensions: L4300×W2200×H3300 mm

2.Device inside dimensions:  L3995×W1200×H2650mm

3.The maxi size of glass :3660*2100mm

4.Thickness of glass: 4-19mm

5.The highest temperature: 340℃

6.Working temperature: 290℃±10℃

7.Total power: 164.5KW

8.Heating power:144KW

9.3 sets of forced convection fans on the top( 5.5 kw/set)

10. 1 set of cooling fan( 4 kw/set), use cool water cooling system and air cooling cooling system.

11. 6 pcs of cold wind door, open and colse by air cylinder.

12.one side open of the furnace .

13. 1 set of 3.66 meters long A sheet, the bottom plate is weld for broken glass.

14. Source: 0.5-0.7 MPA

15. Weight: 7T

16. Production capacity:5000 KG/Circle

Process parameters:

According to EN14179-1:2005 standards, it can achieve the following temperature and wind cycling by computer logic control

●Normal heating temperature(Below 50) to limit requirements temperature (290℃±10℃) 60 min-120 min;

●Keep the top limit temperature (290℃±10℃) 120 min-480 min;;

●Temperature to cooling temperature (70℃)120min--480min;Themaximum temperature is able to adjust

●±10℃ Empty furnace :the biggest difference temperature: ±10℃

●±10℃ Full furnace temperature: the biggest temperature difference is :±10℃;

●Constant temperature: normal temperature to 320 degree, can be set in a random;

●Constant temperature and time limit alarm temperature can be set in a random;

 

Heat soak time/temperature rules

To implementation of the equipment acceptance work to achieve EN14179-1:2005.The following requirements for process and control, as below:

1, calibration standard:

Homogeneous system must follow the picture 1. The system must be able to achieve the load of 100% and 10%.

图片 2.png 

Picture 1 Standard Homogeneous time/Temperature rules

T  Any pints of glass temperature.

t  Time hour

t1 Time of first piece of glass to 280

t2 Time of last piece of glass to 280

1 The first piece of glass temperature to 280℃

2 The last piece of glass temperature to 280℃

3 Glass temperature

a Heating  period

b Constant temperature period

c Cooling  period

d Ambient temperature

Note 1: full load  depends on the size , the thickness of the glass and furnace volume. General base on 6 mm or 8 mm thickness, the distance between the glass depends on the location, type of glass and interal things shape decision.

Note 2: The minimum distance is 20 mm.

2. the collection of temperature

Inner furnace is no less than 6 points fixed temperature gathering and glass surface is more than 20 point temperature gathering, this some points is under the standards of the EN14179-1:2005 of installation, put, calibration .

Note 1: the furnace and glass surface temperature can be tested in full load .

Note 2: the furnace temperature can control unit monitoring at the air outlet. Glass surface temperature is measured of the hot good contact  thermocouple in the glass surface.

 

 

 

 

 

Single Convection

      

图片 3.png 

1.jpg



Mitsubishi PLC

Mitsubishi PLC

circuit breaker

      图片 7.png

 

PLC protection switch

图片 8.png 

Heating protection system

     图片 9.png  

 Ammeter

图片 12.png 

 

 

Glass homogenizer (hot-dip) furnace LJJZ2100/3660main configuration list

Name

Specification

Qty

Brand

Furnace Steel pipe

60*80


Chinese Standard

Furnace door’s pipe

50*100


Chinese Standard

Steel pipes of the glass loading trolley

80*80 40*40


Chinese Standard

Furnace Cold Plate



Chinese Standard

Furnace Hot Plate



Chinese Standard

Furnace Interior

Stainless steel plate


Chinese Standard

Furnace duct interiors

Galvanized sheet


Chinese Standard

Punching guard outside the furnace

Cold Plate


Chinese Standard

Glass loading trolley rolling axis

60mm diameter round


Chinese Standard

Convection Blower

5.5Kw

3 sets

CHINA

Cooling Fan

4Kw

1 set

CHINA

PLC


1 pc

MITSUBISHI

PLC Expand


1 pc

MITSUBISHI

Frequency Converter


1 pc

MITSUBISHI

Solid-State Relay


18 pcs

GOLD

Fuse


18 pcs

MRO

 Computer


1 pc

Advantech

monitor


1 pc

DELL

Electric Appliance



Schneider+Delixi

Temperature acquisition module


4 pcs

Beijing

Temperature control software


1 set

Beijing kingview

Control Software



CHINA

Heating Tube


36pcs

CHINA

Solenoid Valve



AirTAC

Track

1210 # rail steel


CHINA

Glass Spacer

Isolated glass width 10mm

100pcs

CHINA

 

Pack list

Serial number

Generation number

Product name

Quantity

Remark

1


工具箱/ toolbox

1


2

8X10,12X14,17X19,22X24

开口扳手/ Open-end wrench

1/Each 1


3

S=6,8,10

内六角扳手/ Open-end  wrench

1/Each 1

M8,M10,M12

4

17×19,22×24

梅花扳手/ Plum blossom wrench

1/Each 1


5


活动扳手

/ Monkey wrench 12″

1


6


十字螺丝刀/ Socket wrench

1


7


一字螺丝刀/ Cross- screwdriver

1


8


剪刀

1


10


卡簧钳(轴卡)/ Card spring clamps (axis card)

1


11


电磁阀/ Electromagnetic valve  

2


12


T型套筒板手M8

1


13


5mm高温钢丝布/ Heat wire cloth

5m


14


装箱单/Packing list

1份


15


热电偶/Thermocouple

6

2个

16


高温线/High-temperature line

5m


17


固态继电器/Circuit breaker

2


18


交流接触器/Ac contactor

2


19


熔断器/fuse

2

茗蓉

20


金属屏蔽热电偶线

/The metal screen thermocouple wire(补偿导线/compensation conductor)

5卷/roll

1卷

21


发热管/heating tube

2


22


玻璃间隔块/Glass interval tube

100/ pcs


 


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